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Direct integration with Krones and Simonazzi production line |
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| OVERVIEW |
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We are pleased to offer a SCADA system that provides a versatile yet powerful central plant floor information platform dotted with core modules like SQL Server,
OPC server etc.
The plant floor information platform based on zenon allows vertical integration
(i.e. ERP , Asset
Management , Factory Performance analysis software etc.)
as well as horizontal integration wheredifferent hardware and PLC can be
integrated (i.e. Siemens S7, OPC servers, etc..). |
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| Reasons why zenon is the solution for your PFIS: |
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Zenon is mainly used by renowned manufacturers. |
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More than 300 different driver connections
to communicate with all kind of PLCs. |
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| Typical network configuration to install with our PFIS solution: |
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| Popup alarming module is a sophisticated tool that can
be added to any panel running with Zenon on Windows XP. |
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Direct access to each panel HMI running Zenon on Windows XP. |
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Direct access to PLCs via network adapter TCP/IP for panels running Zenon HMI on Windows CE. |
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Possibility to direct access PLCs on panels running other than Zenon as HMI. |
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| Overview display of the complete line can be added in each panel running Zenon on windows xp.Thus, the operator at any location on the line can have an overview of the complete line. |
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In the event of critical alarm, or warning event, a popup window will allow
the operator to select the cause of those events. |
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| List of causes can be modified in the centralization PC. |
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| Sophisticated management of the popup window with a “snoozing” option
for each alarm event. |
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Even with a communication break with the centralization PC, all data
will be saved into the panel and will be send to the centralization PC
once the network connectivity with the centralization PC is reestablished. |
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Tremendous work has been done
to develop this add-on to run
in conjuncture with HMI application
in the panel, without altering HMI
project and especially for not
altering HMI performances. |
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| CENTRALIZATION ON THE SERVER PC |
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| Detail Layout |
Online monitoring of machine status , speed, production, counter,
total break down , program running .
Flow, temperature, pressure, level when exists. |
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Critical events can now displayed filtered and
reported at any level of the line. |
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End user can select to display alarms that correspond
to any criteria. |
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Sorting of the alarms are customized by the end user;
sorting by date, station, critical; can be chosen in user defined order. |
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Cause of a critical event chosen by the operator in the panels can be
modified or edited in the alarm viewer. |
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When selecting an alarm, user can click on ‘Hint’, it will display
the recommendation (to perform in case of this event) stored in
the HMI panel running Zenon R on windows xp. |
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Alarm report is generated by clicking on the HTML button on
the alarm viewer interface. |
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Grouping of the alarms for the date and the station give a good
overview to the user of the alarm listing. |
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| Overview Layout |
| Simplified PID schematic including machine status, speed, and counter. |
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| Industrial Alarm Analyzer Report |
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| Maintenance and production reports are also available : |
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| Maintenance report |
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Breakdown and operation hours on each machine,
on each shift. |
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Each breakdown event is displayed with the breakdown time. |
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| Production report |
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Clear overview of daily production reports in each shift. |
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Performance indicator with production counter,
speed, and program running. |
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Hourly average, minimum, maximum speed. |
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Average speed during each shift also provided. |
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When an operator modify a
parameter or perform a login /
logout or the system start /
shutdown, an automatic
archiving will be held in
the chronologic list. |
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A CEL (chronological event list)
of each panel will also be
available in the centralized
PC server. |
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New and old value parameter
will be available in the centralized
PC server. |
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The option to get the old value in parallel with the new value of the parameter
send by the operator does not exist in existing HMI panel. |
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We had to develop this feature on the centralized PC server. |
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Statistical analysis of facility
malfunction. |
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Localize the highest facility
downtimes. |
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Analyzing the malfunction
frequency as well as the malfunction duration. |
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| TRENDING |
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Historical or Online presentation. |
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Process analyze by graphical
display of the parameters variation.
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Graphical tool for analyze of machine
state evolution. |
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Complex functionalities with simple
manipulation: free zooming,
free scrolling, scan. |
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| EMAIL MANAGEMENT |
| When a production shift end, emails will be automatically send to
all configured email address recipes. |
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| Copyright © 2009 KD engineering All Rights Reserved . |
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